Royalton Industries Inc Company Logo Royalton Industries Inc
5 1

Tube Mill Entry Equipment

Contact Now* Send an Inquiry to this supplier.
or
Start Order * Name your price

Browse by Category

Contact us

Royalton Industries Inc
[United States]

Address
12450 Eaton Commerce Parkway, Suite 1 Columbia Station OH
Phone
1-440-7489900
Contact name
Len Steinmeyer

Quick Information

  • Brand Name: Royalton
  • Place of Origin: United States
  • Model Number : Double Swivel Coil System

Description

Stationary Double Swivel Uncoiler

  • Heavy-duty fabricated steel base with foundation bolt holes and leveling screws.
  • Large diameter ring bearing with both thrust and radial capacity.
  • Main shafts are alloy steel mounted in Timken bearings.
  • Air operated, water-cooled drag brakes.
  • Power rotation by hydraulic motor and pinion gear driving integral gear on ring bearing.
  • Shock absorber and limit switch used to slow down and stop head rotation.
  • Power locking pin used to hold location of head in place while coil is paying off.
  • A.C. gear motor drive for each head for feed-up.
  • Chain and sprocket drive to main shafts with pneumatic clutch disconnect for pull through operation.
  • Drum expansion range is 18-1/2" to 24-1/2" standard.
  • Four (4) segment drums.
  • Wedge-type design with replaceable wear plates.
  • Hydraulic cylinder actuated head expansion.
  • Three-pressure back tension system, off/on and emergency stop.
  • Tail snubber assembly for each head to allow for band cutting on load side.
Outboard Coil Retainer                                                                                       
  • Floor mounted base.
  • Retainer moves on and is guided by bronze wear plates.
  • Wear plates are grease lubricated.
  • Movement is by hydraulic cylinder.
  • Two (2) large diameter hardened rollers mounted in pillow blocks are located on the retainer to prevent the coil from telescoping.
  • The retainer housing moves up to the side of the coil and over the top and covers the back.
  • RETAINER DESIGN ELIMINATES THE USE OF BOLT ON COIL KEEPERS AND PREVENTS THE COIL FROM FALLING OFF THE UNCOILER DRUM.
  • RETAINER DESIGN TOTALLY ENCLOSES THE COIL ON THE SIDE, TOP AND BACK
 Double Peeler Hold-down
  • Designed for top and bottom peeling.
  • One (1) hardened solid steel driven top holddown roll.
  • Roll is 9” diameter.
  • Roll is driven with hydraulic motor and designed to work in conjunction with the uncoiler feed–up drive.
  • Peeler blade is used as a table when top peeling.
  • When bottom peeling, strip is supported and guided into the flattener with a bottom chute.
  • Side guide and top pass rolls are hardened and mounted at exit end of peeler holddown frame.
  • All rolls mounted in anti-friction bearings.
  • Front side guide roll is manually positioned for back edge operation. Rear roll is fixed.
  • Solenoid valves manifold mounted and wired to junction box located on machine.
 Flattener Alligator Style
  • In full open position exit pass line rolls prevent strip from contacting work rolls during line run mode.  Exit pass rolls are hardened.
  • All lubrication points are piped to headers for manual lubrication.
  • One (1) set of hardened driven pinch rolls at entry end.  Pinch pressure is from two (2) heavy duty hydraulic cylinders.
  • Flattener work rolls are hardened.  Three (3) bottom rolls one (1) is idle two (2) are driven, and two (2) top idle rolls.
  • The two (2) top flattener rolls are individually adjusted by screw jacks through hydraulic motors.
  • All rolls are run in grease lubricated bearings.
  • Drive is by a hydraulic motor.
  • The top roll bank including the upper pinch roll, open from the front allowing a large open flattener to thread the strip into for top and bottom peeling.
  • Flattener opening is accomplished with two (2) hydraulic cylinders which also return the flattener to a closed position and a fixed stop.
  • Solenoid valves manifold mounted and wired to junction box located on machine.
Coil End Joiner Double Cut - 5° Bias Cut

Royalton’s Coil End Joiner Design Features
  • Entry and exit side guides are independently operated by hydraulic cylinders to position for strip width and has the following advantages:
  • Eliminates a screw operated systems which will wear over time due to carbon steel scale.
  • On a screw systems, the strip passes under the screws and guide system allowing the possibility of the tail or lead end of the coil to hook and be driven into the screw.  This results in damage to the screw.
  • Cylinder system strip side guide top is all open eliminating the tail or lead end catching on the side guide component and causing damage.   The open top allows for a clear view of threading path.
  • Pushbuttons are for the most commonly used operations.  A  color touch screen supplied for the coil end joiner - 5° Bias Cut weld operation.
  • Touch Screen includes diagnostic screen for:
  • Coil end joiner line run operation permissive to prevent damage to unit when starting to run strip.
  • Torch runs operation for proper welding sequence.  A diagnostic screen shows red or green buttons for made or not made permissive with additional detailed diagnostic screens for description of permissive.
  • Electronic touch screen weld charts that the operator can access and recall past weld setting history.  This eliminates the need for paper charts and information at the operators work area.
  • Fully automatic, semi-automatic and manual operations for consistent weld operation and maintenance operations.
  • Coil end joiner is shipped completely wired and piped.  Customer only has to bring electrical power to the unit.  Hydraulically hook up to existing hydraulic power source.
  • Laser beam strip tracking for automatic starting and stopping of weld torch.
  • Water cooled torch (self-contained system)
  • Weld operation
  • Front puddle
  • Rear puddle
  • Pulsed welding
  • Weld samples done at factory.  Weld charts of samples settings supplied with machine.
  • Hydraulic valves are “DO” standard so replacement with any “DO” standard valves is possible.  Valve electrical connections are DIN 43650 with light and surge suppressor built in.  Changing hydraulic valve coils can be done under hydraulic and electrical power.
Line Electrics
  • Floor mounted main power panel with fused, flanged mounted disconnect switch, motor starter, control circuit, transformer, branch fusing, all wired to terminal strip in Nema 12 enclosure.
  • Floor mounted main operator's control station including pushbuttons mounted and wired to terminal strips.
  • All wires and terminals identified for ease of installation and maintenance.
  • PLC controls.

Line Engineering & Start-Up Package
  • Supply to customer line drawings showing overall system and dimensional information, for customer's review.
  • Supply to customer general arrangements with parts list for each piece of equipment.
  • Royalton to supply two (2) maintenance manuals consisting of:
  • As-built general arrangement drawings
  • Parts list
  • Lubrication requirements
  • Maintenance instructions and schedules
  • Installation instructions and drawings
  • Operating instructions
  • Manuals will be written in English.
  • Drawings will be English standard
  • All electrical diagrams and parts list.
  • All hydraulic and pneumatic diagrams and parts lists.
  • Foundation bolt plan drawing including machine weights.
  • Wiring and piping run arrangements are not part of the line engineering.
  • Royalton will supply one technician for start-up of this equipment and for training your operators.
  • Additional assistance is available at the standard rate, plus all travel and living expenses per Royalton’s schedule of Field Service Charges dated January, 2013
  • Royalton to assign a project manager to work exclusively on this project.


Price

  • Price Condition : FOB
  • Delivery Port : TBD

Packaging & Delivery

  • Delivery Lead Time : 180 days
  • Minimum Order : One

Product Image

  • Tube Mill Entry Equipment image

Send an Inquiry to this supplier

Send an Inquiry to this supplier
* From
  To Len Steinmeyer
Royalton Industries Inc
* Buying Product
- Please enter your specific buying item.
e.g. 42 inch LCD TV, leather executive chair
Category : Other Metal Processing Machinery
* Message

Use English only Max. 2000 characters. (Min. 20)

Send
EC21.com does not guarantee the validity of product information or the credentials of sellers.